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Sunbrella® Replacement Cushions

Sunbrella Replacement Cushions

Select Your Sunbrella® Cushion Shape

Don’t see the shape you need? No problem. Just choose “Pattern Shape” to make your own pattern and send it to us to cut to your exact pattern specifications.

Frequently Asked Sunbrella® Cushion Questions

Which foam is best for Sunbrella Cushions?

If you are buying new or replacement foam cushions for your Sunbrella® outdoor furniture, FoamOrder carries three outdoor foam options to choose from. Our outdoor (reticulated) dry-fast foam comes in Soft, Medium and Firm options. We generally would recommend soft foam for Sunbrella® outdoor back cushions, and medium for seat cushions between 3 and 5 inches. If your Sunbrella® cushions are less than 3 inches, we’d recommend outdoor firm foam.

Should I order dacron (polyester) batting with my Sunbrella® cushions?

We generally recommend polyester dacron batting for all outdoor cushions, incuding Sunbrella® cushions. Batting will give your cushions that fuller, more comfortable look (and feel), and it shouldn’t interfere with the quick-dry element of the foam, as long as you are using standard outdoor (reticulated) foam.

What is the difference between outdoor foam and indoor foam for Sunbrella® cushions?

Outdoor (or reticulated, or dry-fast) foam is made with a large open-celled structure that allows water to drain through the foam quickly and easily, allowing it to dry more quickly after it has gotten wet. Traditional indoor foam, also made from petroleum, has a much more closed cell structure, which retains water and takes longer to dry. If your Sunbrella® cushions will be primarily used outdoors where they will be exposed to rain, snow, and moisture from dew, we recommend outdoor foam. If your foam will be used in a screened-in porch, or indoors, then we recommend traditional polyurethane foam. Traditional dacron batting can be used with either of these cushion and foam types, as it drains quickly and tends to allow moisture to pass through easily.

What Makes Sunbrella® Cushions Perform So Well?

Rather than receiving a color coating after production, the acrylic fibers of Sunbrella® fabric are dyed during the manufacturing process. Every single fabric thread is dyed, which locks in color and ensures easy cleaning and longevity. Sunbrella fabric also dries quickly because it is designed to not absorb water. This means it won’t support the growth of mildew, unlike natural fiber.

How should I best maintain my Sunbrella® Cushions?

Sunbrella® recommends that for new stains, you first try to blot (don’t rub) spills with a clean, dry cloth. If that doesn’t completely remove the stain, spray on a mild cleaning solution of dish or delicate laundry soap (Woolite™) and water, and then rinse thoroughly and air-dry the cushion.

Sunbrella fabric is water-resistant—not waterproof. The water-resistant finish on your Sunbrella pillows and cushions will not stop them from getting wet. You can drain them by standing them on their edge to allow water to drain out of the zipper area.

If you still need further cleaning advice, check the Sunbrella website.

Over 100,000 Satisfied Residential and Commercial Customers, including

Four Seasons Hotels and Resorts, San Francisco Giants, Mezeh
Willow Creek Golf Club, Sorinex, Wanderful Wheels

What Our Customers Are Saying About FoamOrder

5/5 stars
Amazing product and experience!
“I ended up calling it to get the help I needed and was wildly impressed with the knowledge and help from the rep I spoke with. I have since received my custom cushion covers and am loving the end product as well! Ordered more covers and will always refer to this company for my cover and cushion needs. At the end of the day you might as well go 'custom' from Foam Order rather than something off the shelf.”
Charleston, SC
November 2022
5/5 stars
Most helpful and knowledgeable Customer service folks in the industry
“We did research by reaching out to a number of companies that do custom Cushions. We wanted to make sure the foam we picked was the right kind for Outdoor use. The ones that will drain water and will also be firm. We got the guidance we were looking for and every one from Order placement to finally picking up the cushions from the Richmond warehouse were extremely helpful. The order was completed in the timeframe they expected to have it all ready and we are extremely please with our new cushions. Since then we have ordered three more foam (only) for existing covers.”
Marin Customer
Corte Madera, CA
October 2022
5/5 stars
Superb product and company!
“I cannot praise this company and their product more. We now have custom ordered two full sets of cushions and with their customer service help, have been thrilled with the end product! Cannot recommend them more highly!”
Cathy T
Arlington, VA
October 2022

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