Custom Cut Outdoor Foam

Product Description

Custom cut outdoor foam is engineered for long-lasting comfort and durability in weather-exposed environments. With a density of 1.8 lbs/ft³ and three firmness choices (Soft – ILD 25, Medium – ILD 33, Firm – ILD 45), this open-cell, quick-drying foam allows water to drain freely, helping to prevent mold, mildew, and odor buildup.



Ideal for patio cushions, marine seating, and poolside furniture, outdoor foam retains its shape and performance season after season. FoamOrder cuts each piece to your exact size, shape, and thickness for a perfect fit.

Select Your Outdoor Foam Shape Below

Choose the shape that best matches your project, then enter your dimensions and quantity to receive a quote based on your selected firmness.

How to Order Custom Outdoor Foam

Measure Your Cushions

Precisely measure the shape and dimensions of your cushion for the best possible fit. (see how)

Select Your Foam

Select from over 30 foam types based on your cushion’s location, use, and feel.

Select a Fabric

Choose the texture and style of the fabric for your cushion covers, or skip this step for foam only.

We’ll Do the Rest

FoamOrder will size and cut your custom cushions and ship them right to your door!

Need help with design or measuring? Get Help from our Customer Service experts!

Why Choose Outdoor Foam?

Outdoor foam is designed specifically for areas where rain, humidity, and water exposure are common. Its breathable, quick-draining cell structure and antimicrobial treatment make it the go-to choice for outdoor seating that stays comfortable and usable in all weather.



Key benefits include:

• Moisture-Resistant Design – Open-cell structure drains and dries quickly to reduce mold and mildew risk
• Multiple Firmness Options – Soft, Medium, and Firm ILDs to match comfort and support needs
• UV & Weather Durable – Holds shape and structure in sun, rain, and changing temperatures
• Custom-Cut Fit – Tailored to any dimensions, curves, or contours
• Breathable Comfort – Improves airflow for faster drying and cooler seating
• Season-Long Performance – With proper care, lasts through years of outdoor use

  

Common Applications for Custom Cut Outdoor Foam

Outdoor Seating

• Patio chair cushions and chaise lounges
• Porch swings and bench seating
• Poolside and sunbed pads

Marine & Watercraft

• Boat seats and sun pads
• Cockpit cushions
• Yacht lounges and deck pads

Recreational & Specialty

• RV dinettes and convertible beds
• Outdoor daybeds and cabanas
• Hammock padding and garden seating



Frequently Asked Questions

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