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Sunbrella Cushion Covers

Sunbrella Fabric

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Sunbrella Swatches

Sunbrella® Fabric yardage calculator

Check this box to use our Sunbrella® fabric yardage calculator.
Choose a shape and find out the total number of yards of Sunbrella® fabric you’ll need.

- OR -

Check this box to allow our expert seamstress to sew Sunbrella® fabric for you!
Specify your shape and dimensions and receive a price quote for us to sew your Sunbrella® fabric cases for you.

Sunbrella with top stitching
Cording
Waterfall boxing

So now that you have your Sunbrella® fabric picked out, you have to make a choice! Will you risk the beautiful Sunbrella® fabric, or have our trained professionals create the cushion of your dreams? We have been sewing Sunbrella® fabric for over a decade and we are well versed in the nuances of these textiles allowing us to create perfect Sunbrella® fabric cushions to custom dimensions every time. We offer several different bordered finished looks: Top-stitching, boxing with cording, and boxing without cording, or waterfall boxing. Our crafstmanship is warranted not to fall apart and we’ll pay any associated domestic shipping charges if any repairs are needed. So the choice is yours, you can pick the type of Sunbrella® fabric and then pick who sews it. Let us know and we will get right on it!

Click on one of the shapes below to receive an instant quote for us to sew to size your Sunbrella fabric order. On the subsequent page, fill in the dimensions, and click “Price Quote”. You will receive a quote for sewing your Sunbrella fabric as well as have a choice of foam fillers.

Choose a fabric:
Enter number and name. Example: “5403-0000 Canvas Jockey Red”

Sunbrella® Fabric by the yard

To order by the yard, choose a Sunbrella® fabric, then enter the number of yards of fabric you want to order.

Choose a fabric:
Enter number and name. Example: “5403-0000 Canvas Jockey Red”

Sunbrella® fabric minimum order is one yard. Orders for more than one yard can be ordered in half-yard quantities. For half yards, use a decimal fraction (like 2.5).

Number of yards:

It is important to remember that when your Sunbrella® Fabric cushion is larger, it should have a zipper on three sides.

Wrap Around Zipper

Front of Sunbrella® cushion with a zipper on three sides.

Sunbrella Three Sided Zipper

Back of Sunbrella® cushion with a 3-sided zipper.

Frequently Asked Sunbrella Cushion Covers Questions

How should I clean and care for Sunbrella® cushion covers?

For removable Sunbrella® fabric covers, the manufacturer recommends the following:

Hand washing

  • Soak fabric in a solution of 1/4 cup mild soap per gallon of lukewarm water.
  • Use a sponge or a soft bristle brush as necessary.
  • Rinse thoroughly to remove all soap residue.
  • Air dry.

Machine washing

  • Machine wash in cold water. For removal of mold/mildew: Depending on wash load size, use normal amounts of mild laundry soap and add 8 ounces (1 cup) of bleach.
  • Allow fabric to air dry.

Since Sunbrella® fabric is created in a unique fashion, Sunbrella® fabrics typically have a unique washing method. Read through the full cleaning instructions.

Do I need to order a Sunbrella® cover and the foam filler?

No. You can order just a Sunbrella® cover from this page. However, you can order your complete piece (foam and a Sunbrella® cover) from our custom cushions section. Choose a “custom cut” shape, enter your dimensions, and then select your Sunbrella® fabric and foam from the available fabric options.

Why and How Should I order Welt Cording with my Cushion?

Welt cording makes any fabric covered pillow or cushion look complete and professional. We painstakingly match the pattern in the front with the pattern on top despite the seams cut and sewn for cording. This is very difficult and requires skilled sewing. You may mix and match colors of fabric and cording. If you select a striped Sunbrella® fabric cover, we recommend that you select cording in a solid color that will match one of the stripe colors. (Note that cording is not necessary for mattress covers.)

What is Top Stitching?

Create a contemporary or modern look for your Sunbrella® cushion by adding top-stitching instead of welt cord. If using top stitching, we recommend that you order the foam one-half inch thicker than the casing to stretch out the Sunbrella® fabric if you don’t have a Dacron wrap or down envelope added. If you want you can specify a different color thread to be used for the top stitch by adding comments to the cover item once it is in your shopping cart.

Can you add chair ties or velcro to my custom Sunbrella® cushion?

We can add chair ties (or cushion ties) to any Sunbrella® cushion cover. The ties will be made from the same Sunbrella® material used to make your cover. Chair and cushion ties are purchased by the set—a set is made up of the two individual strips that tie together to form one “knot,” holding your cushion in place against the furniture. We highly recommend using no less than TWO SETS of ties to secure your Sunbrella® cushion to your furniture. You can specify where the chair ties should be placed on your Sunbrella® cover after clicking the “Add to Cart” button. We also offer velcro strips on your covers for an extra charge. Place comments in your shopping cart, or contact our customer service team for help.

More about Sunbrella® Fabrics and Sustainability

Another big plus of Sunbrella® fabric is their commitment to sustainability. All Sunbrella® consumers are able to take advantage of their recycling services. This means that they will take your old beat up Sunbrella® cushions and recycle the material to be used again! Another factor that tends to harm our environment is the chemicals and run-off from the dying of textiles.

GreenGuard logo

Sunbrella® not only avoids using effluents associated with dying processes used by the majority of manufactures, but also has a unique coloring process that reduces the waste-water and energy needed to produce their beautiful fabrics. Sunbrella® also has a GREENGUARD certificate for indoor air quality, insuring a safe and fashionable living space. Sunbrella® fabric awnings were the original purpose for Sunbrella®. Sunbrella® is so successful at creating awnings that The Skin Cancer Foundation suggests using Sunbrella® to help aid you in keeping your skin looking young and healthy. Sunbrella® easily adapted the Sunbrella® fabric technology to a lighter, more comfortable material in their interior and outdoor fabric upholstery lines. Be wary about choosing a Sunbrella® fabric awning material for use as upholstery material; it is way too stiff.

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Four Seasons Hotels and Resorts, San Francisco Giants, Mezeh
Willow Creek Golf Club, Sorinex, Wanderful Wheels

What Our Customers Are Saying About FoamOrder

5/5 stars
Amazing product and experience!
“I ended up calling it to get the help I needed and was wildly impressed with the knowledge and help from the rep I spoke with. I have since received my custom cushion covers and am loving the end product as well! Ordered more covers and will always refer to this company for my cover and cushion needs. At the end of the day you might as well go 'custom' from Foam Order rather than something off the shelf.”
P.P.
Charleston, SC
November 2022
5/5 stars
Most helpful and knowledgeable Customer service folks in the industry
“We did research by reaching out to a number of companies that do custom Cushions. We wanted to make sure the foam we picked was the right kind for Outdoor use. The ones that will drain water and will also be firm. We got the guidance we were looking for and every one from Order placement to finally picking up the cushions from the Richmond warehouse were extremely helpful. The order was completed in the timeframe they expected to have it all ready and we are extremely please with our new cushions. Since then we have ordered three more foam (only) for existing covers.”
Marin Customer
Corte Madera, CA
October 2022
5/5 stars
Superb product and company!
“I cannot praise this company and their product more. We now have custom ordered two full sets of cushions and with their customer service help, have been thrilled with the end product! Cannot recommend them more highly!”
Cathy T
Arlington, VA
October 2022

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