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Custom Patio Cushions for Replacement of Outdoor Furniture

Custom & Replacement Patio Cushions

Select Your Custom Patio Cushion Shape

We provide tools to customize more than 30 types of patio cushions. Don’t see the shape you need? No problem. Just choose Pattern Shapes to make your own pattern and send it to us to cut to your exact pattern specifications.

Easy Outdoor Cushions Replacement

Our replacement cushions for outdoor furniture are made from high-quality, open-cell (reticulated) outdoor foam that will withstand the elements and last for 10 years or more with regular use. We offer three firmness options for maximum comfort — medium, medium-firm and firm Outdoor Foam. The high-density foam measures 1.8 lb./ft.³, which means it provides more support and takes much longer to permanently compress than the 1.2 lb./ft.³ foam many manufacturers use.

In addition, we offer a broad selection of durable weather- and stain-resistant Sunbrella® fabrics to customize your patio look. This fashionable material adds protection and is custom-sewn. FoamOrder.com also offers natural hemp fabric, and if you send us your own fabric, we will turn it into a cover. Skip this step if you just need the foam to switch out from the old cushion.

Our easy-to-use ordering process will walk you through measuring the old cushions, selecting the right foam and fabric, and finishing the details of your patio cushions. If you need additional help, our experts in customer service are standing by to assist. Call, email or use live chat to connect with a representative who understands outdoor chair cushions.

Frequently Asked Outdoor Patio Cushion Questions

Which materials are best for patio furniture?

Patio furniture must be able to withstand all elements — rain, snow and sun. When looking for outdoor replacement cushions, you may notice that many suppliers use polyester pillow fiber for their outdoor cushions. Although polyester fiber is inexpensive, it becomes compressed and distorted in a short time. FoamOrder.com’s outdoor, dry-fast reticulated foam is resilient and durable. The foam in your new outdoor furniture cushions should last up to 15 years with normal use. It has porous properties, which let water flow through it, thus reducing latent water and moisture. That also significantly reduces the chances for mildew and mold. Our outdoor foam for patio cushions comes in three firmness options: medium, medium-firm and firm. We also offer a broad range of weather-resistant, durable Sunbrella fabrics to keep your patio cushions looking modern and stylish. With FoamOrder.com patio cushions, your patio swing, seats, chairs and other patio furniture will stay plush and comfortable all year long.

Should I order Dacron (polyester) batting with my patio cushions?

We recommend Dacron batting for indoor or outdoor patio cushions, generally with a book wrap. Dacron batting gives patio furniture cushions a full, comfortable and rounded look. Without Dacron, your patio cushions may show wrinkles in the fabric. Dacron provides an additional layer of comfortable padding between the foam and cover, making your patio cushions as comfortable as possible. If you really don’t want batting, then order your foam slightly thicker (¼-inch to ½-inch) than the case to make sure it fills in as much as possible.

What are some tips for cushioning outdoor furniture?

Outdoor furniture can often be tricky as it must balance the features of being able to dry quickly while still maximizing comfort. First, outdoor cushions need to drain moisture and liquid from rain and dew quickly and fully. If your outdoor cushions don’t drain properly, they will quickly get moldy or build up mildew. In addition, your outdoor cushions should be just as comfortable as your indoor cushions despite using materials that drain properly. To properly make comfortable outdoor furniture cushions, you should always use reticulated (also known as dry-fast) foam, which has large “pores” to easily drain rain water and other moisture. While many manufacturers use sub-standard and inexpensive outdoor foam, FoamOrder.com offers three high-grade levels of outdoor foam comfort (medium, medium-firm and firm).

A second problem many homeowners experience with outdoor cushions are back cushions that don’t hold their shape and are too fluffy. We recommend using soft or medium outdoor foam for your back cushions surrounded by a soft quick-draining layer of polyester or Dacron batting. If your existing outdoor furniture isn’t comfortable, you can replace your cushions quickly and easily with our high-grade outdoor foam in your preferred firmness. Just select your foam type and enter the custom dimensions. Your new custom cushions will arrive in just a few weeks.

Over 100,000 Satisfied Residential and Commercial Customers, including:

  • Four Seasons
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What Our Customers Are Saying About FoamOrder

5/5 stars5/5 stars
Foam Is Exactly What I Ordered
“I ordered 6 custom outdoor foam cushions. They arrived as measured and fit perfectly. Ready for the outdoor patio season.”
Dave S.
Bridgeville, PA, USA
April 2024
5/5 stars5/5 stars
Good foam and good customer service
“FoamOrder provided good help in figuring out how to choose the best type of foam for our project, and their tutorial on measuring for the order made it easy. We will definitely order from them again.”
April 2024
5/5 stars5/5 stars
Perfect fit
“I had to replace the foam to an outdoor couch that my dog had “altered” for me. I worried that my measurements would be off but the cushion fit perfectly. Thank you for having a fix that didn’t involve replacing the whole couch.”
Major K
Phoenix, AZ
December 2023

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