Our small but mighty customer service team has years of cushion and foam expertise to help you measure, select foam or fabrics, or to provide guidance for any order.
Monday–Friday: 9am–5pm Pacific
Closed Saturday, Sunday
Or, set up a personal design/measuring appointment at a time that works for you!
FoamOrder has been producing custom bi-fold cushions for over 20 years, so we have the experience to provide the right custom foam and covers to meet any need. We can produce bi-fold cushions to any dimension, including your own custom pattern, and we carry over 30 types of foam from traditional high-resiliency (HR) polyurethane foam to ultra-comfortable and organic latex foam. We also produce custom cushion covers for bi-fold cushions, and carry Sunbrella® fabrics for high-traffic or high-use areas that might need a stain-resistant cover, as well as a wide selection of cotton print and Robert Allen™ fabrics. Let our step-by-step process walk you through ordering your tri-fold cushions to the exact specifications you need, including dimensions, foam type, and batting and cover options. And, if you need further help, our friendly experts in Customer Service can lend a hand to help you place your order.
Don’t see the shape you need? No problem. Just choose “Pattern Shape” to make your own pattern and send it to us to cut to your exact pattern specifications.
Need help with design or measuring? Get Help from our Customer Service experts!
Bi-fold cushions are sometimes purchased for occasional use. If this is the case for you, we recommend our less-expensive Econoflex™ foam. If your bi-fold cushion will get everyday use, then we recommend our Everflex™ foam.
Dacron wrap is purely optional for tri-fold and bi-fold cushions. Dacron batting is primarily to give a cushion a fuller look, so if your bi-fold cushion doesn’t need that, you can forego dacron wrap. If you do want the fuller look and extra comfort that dacron provides, we’d suggest a bookwrap treatment for a bi-fold cushion as the spaces where the cushions join together don’t need a wrap.
There is no rule-of-thumb for the thickness of a bi-fold cushion. The appropriate thickness depends on how you’ll use the bi-fold cushion, and how often it will be used. If your bi-fold cushion is being used as a sleeping surface, we’d generally recommend a minimum of two inches of a firmer foam like our Everflex™ V54 or Econoflex™ C55. For a bit more sleeping comfort in a tri-fold, we’d recommend 3–4 inches of our Everflex™ V44 or Econoflex™ C33. If you need further guidance, our friendly Customer Service team is a great source of exper advice.
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