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Custom Indoor Bi-Fold Cushions

Wooden Couch and table with patterned cushions

FoamOrder has been producing custom bi-fold cushions for over 20 years, so we have the experience to provide the right custom foam and covers to meet any need. We can produce bi-fold cushions to any dimension, including your own custom pattern, and we carry over 30 types of foam from traditional high-resiliency (HR) polyurethane foam to ultra-comfortable and organic latex foam. We also produce custom cushion covers for bi-fold cushions, and carry Sunbrella® fabrics for high-traffic or high-use areas that might need a stain-resistant cover, as well as a wide selection of cotton print and Robert Allen™ fabrics. Let our step-by-step process walk you through ordering your tri-fold cushions to the exact specifications you need, including dimensions, foam type, and batting and cover options. And, if you need further help, our friendly experts in Customer Service can lend a hand to help you place your order.

Select Your Custom Bi-Fold Cushion Shape

Don’t see the shape you need? No problem. Just choose “Pattern Shape” to make your own pattern and send it to us to cut to your exact pattern specifications.

Frequently Asked Bi-Fold Cushion Questions

Which foam is best for Indoor Bi-Fold Cushions?

Bi-fold cushions are sometimes purchased for occasional use. If this is the case for you, we recommend our less-expensive Econoflex™ foam. If your bi-fold cushion will get everyday use, then we recommend our Everflex™ foam.

Should I order dacron (polyester) batting for my bi-fold cushions?

Dacron wrap is purely optional for tri-fold and bi-fold cushions. Dacron batting is primarily to give a cushion a fuller look, so if your bi-fold cushion doesn’t need that, you can forego dacron wrap. If you do want the fuller look and extra comfort that dacron provides, we’d suggest a bookwrap treatment for a bi-fold cushion as the spaces where the cushions join together don’t need a wrap.

How thick should bi-fold cushions be?

There is no rule-of-thumb for the thickness of a bi-fold cushion. The appropriate thickness depends on how you’ll use the bi-fold cushion, and how often it will be used. If your bi-fold cushion is being used as a sleeping surface, we’d generally recommend a minimum of two inches of a firmer foam like our Everflex™ V54 or Econoflex™ C55. For a bit more sleeping comfort in a tri-fold, we’d recommend 3–4 inches of our Everflex™ V44 or Econoflex™ C33. If you need further guidance, our friendly Customer Service team is a great source of exper advice.

Over 100,000 Satisfied Residential and Commercial Customers, including

Four Seasons Hotels and Resorts, San Francisco Giants, Mezeh
Willow Creek Golf Club, Sorinex, Wanderful Wheels

What Our Customers Are Saying About FoamOrder

5/5 stars
Brought new life to my older furniture!
“I've ordered replacement cushions for my sofa, my patio furniture and my living room chairs - it's so much less expensive to order a superb replacement foam insert than it is to replace my good furniture! As it happens once I replace the foam cushion inside the existing upholstery it's just like brand new furniture again! Probably much better than I could afford to buy in any store now! Plus, it's so difficult to get furniture these days as it seems there's a shortage of everything! Thank you for offering a custom-made quality product1”
South Lyon, MI / Naples, FL
August 2022
5/5 stars
excellent products
“The cushion inserts were perfect, and the representative I spoke to was very helpful in making sure I got the correct measurements.”
Rodie c
Queens, N.Y.
August 2022
5/5 stars
Great products and service
“The 6 foam cushions I ordered have been the perfect replacement for my tired and schlubby old sofa cushions. They were very easy to measure for and to order, with very fast delivery. I received excellent customer service when I had a few questions. I am EXTREMELY pleased with this purchase and with the way they conduct their business.”
Laura N
Newport Beach CA
August 2022

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