Over 1,000 5-star Reviews

Custom Indoor Down Cushions and Envelopes

Down Cushions

Select Your Custom Down Cushion Shape

Don’t see the shape you need? No problem. Just choose “Pattern Shape” to make your own pattern and send it to us to cut to your exact pattern specifications.

Frequently Asked Down Cushion Questions

What does the ratio of down to feather mean?

Down is a small sphere-shaped feather from the underbelly of the birds. There are far more regular feathers on birds than down, consequently, the higher the down content, the greater the quality and the higher the cost. For higher quality down cushions, we recommend either the 25/75 or 50/50 grade or better. This ratio reflects down/feather content. The higher the down content, the less feather leakage will occur. The white goose is more resilient and self-fluffing because it has a larger feather than duck down. This larger feather must be balanced by greater down content and consequently is much more expensive. The less expensive grades like 10/90 will leak more feathers and this is not something we warrant.

Which foam should I fill my down envelope with?

When selecting a foam consider your desired firmness and the dimensions. If your down cushions is 4" thick and you want it soft and cradling but not too soft choose EverFlex™ V24 foam. If you want it a little more supportive choose EverFlex™ V34 foam. (You can select foam options after specifying the dimensions of your down envelope and selecting the fill type.) Some people want to order our firm v44 foam or a harder foam but this is counter to the idea of using down and not recommended since it is so firm.

Crowning and Down or Poly Envelopes

Down envelopes will cause the overall cushion to finish approximately 3" thicker at its peak in the middle of the cushion and gradually taper down to the edges. This overstuffed look is called a crown and is normal. A poly down envelope will finish 3"–5" thicker since the poly fibers have a greater loft. You can reduce the total cushion thickness by reducing the thickness of the foam inside. Don’t reduce the thickness of the down envelope. Down envelopes need room to expand, so having foam that is 1" thinner than the actual down envelope works best. Down envelopes need to be ordered the same dimensions as the outer cover to fill out the outer cover properly (and always choose the option to “add allowances”).

If you don’t want such a large crown then add to the comments section in the shopping cart that you want your foam 1" thinner, and this will lower the crown by 1". You may order the foam up to 2" thinner than the down envelope without much consequence to aesthetics. Certain combinations of foam and down are best in these circumstances, so call our sales staff for recommendations.

Over 100,000 Satisfied Residential and Commercial Customers, including

Four Seasons Hotels and Resorts, San Francisco Giants, Mezeh
Willow Creek Golf Club, Sorinex, Wanderful Wheels

What Our Customers Are Saying About FoamOrder

5/5 stars
Out of despondency
“Almost two months ago, my cat had an accident with one of our cushions, which required replacement. The sofa company was awful and tried to gouge us for a new filler to the tune of $700. That just wasn’t economically viable. Fast forward to finding Foam Order, they are incredible. We did some minor correspondence and measurements, but I still wasn’t convinced it would work for our sofa. Boy oh boy was I wrong and way less than what I would've paid! You’ve given our living room a new lease on life and we will be replacing the rest of our inserts as well. Della is an absolute superstar!”
Justin M
New York City.
November 2022
5/5 stars
Best Cushions Ever
“These are the best cushions ever. The ordering system and their instructions for measurements are easy to follow. The cushions look great and are supportive. I will definitely be back for more cushions.”
Atlanta GA
November 2022
5/5 stars
“I love how this replacement foam and down envelope have given new life to our very wonderful old sofa. We thought about replacing it and honestly it was made so well we just could bear getting something new and being dissatisfied in a few months. We took a chance on doing this and only ordered the middle cushion because it was in the worst condition. It is so wonderful that I have placed an order for the 2 end cushions. The only thing that is hard about this is stuffing it into the cushion cover that we had - once in it was a perfect fit!!!! love this!!!”
A Littrell
Madison, AL
October 2022

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