Our small but mighty customer service team has years of cushion and foam expertise to help you measure, select foam or fabrics, or to provide guidance for any order.
Monday–Friday: 9am–5pm Pacific
Closed Saturday, Sunday
Or, set up a personal design/measuring appointment at a time that works for you!
With custom chair, bench, and seat cushions, every piece of furniture feels like it was made just for you—because it was. Order U.S.-made replacement foam cushions from FoamOrder for tailored-to-your-furniture comfort.
Need help with design or measuring? Get Help from our Customer Service experts!
Don’t see the shape you need? No problem. Just choose “Pattern Shape” to make your own pattern and send it to us to cut to your exact pattern specifications.
A new set of cushions will revive an aging sofa, chair, or chaise lounger by giving it an all-new look with exactly the right support. By using the highest-quality materials, we create cushions that provide up to 30 years of service.
FoamOrder is the leader in custom cushions online with any combination you need. We manufacture custom seat cushions and back cushions for all types of furniture, including couches, daybeds, dining chairs, benches, and commercial furniture. Custom patio cushions and RV cushions are extra-tough for outdoor duty, and if you own a boat, use marine-grade cushions for the best performance. FoamOrder seat foams offer the feel you want while staying within your budget. If you need them, we’ll add pre-made cushion covers or DIY fabric and upholstery linings for a complete makeover.
Whatever your reason for new cushions, our step-by-step process makes ordering easy. Just choose the type of cushion, select the shape and fill in the required fields. Once we have the measurements, firmness, and other information, we’ll take care of the hard parts—right down to providing an instant quote.
If you’re new to custom-tailored cushions, use the guide below or visit the Foam Learning Center. It’s full of free articles to assist with any project. We have a Customer Satisfaction Guarantee that includes exchanges for store credit on most items. Be more comfortable by relaxing on custom-cut foam cushions.
You should choose the type and quality of foam based on where and how often the custom cushions will be used. For example, some window seats or guest room cushions don’t get a lot of use and can be made of our EconoFlex C-grade material. But, custom cushions for a family room sofa or around a dining banquette that will be used every day should be made from our EverFlex or 100% natural latex cushions. People 200 pounds and heavier will need to choose the firmer foams to prevent bottoming out.
For foam type, we recommend the following:
When ordering custom cushions for a back rest, we recommend softer (EverFlex V24 or V34, or EconoFlex C33) foams. Also, consider the bolster shape. Usually the top of a bolster is half the size of the base dimension.
The top of seat cushions should generally be between 18" and 20" when measuring from the floor. Any taller than this and some people won’t be able to rest their feet comfortably on the floor. When designing seating, build the top of your platform or bench 14" to 16" from the ground. This will allow for a 2" to 4" cushion, which is a comfortable thickness. The final product will be between the ideal total height of 18–20".
From the suggested additions choose a batting for your custom cushions. Batting is needed to fill out the cover and round the front edges. Without it your new custom cushions will show wrinkles in the fabric. Some cushions require batting on specific sides. To do this, be sure to add comments in the shopping cart on the item. If you really don’t want any batting, then order the foam slightly thicker than the case to make sure it fills in as much as possible. For a more luxurious treatment, consider our down or polyester envelopes.
Since commercial seating gets a lot of use, only our EverFlex Rebond material will hold up. Use half EverFlex Rebond and half EverFlex V54 on top for the most durable foam combination. All other custom cushions will soften quickly in any commercial applications. See our Restaurant and Bar page for more details.
Speak with our expert customer service team if you need help choosing foam or custom cushion details. If you’re not satisfied with your purchase, you may exchange most foam types, less a 25% restocking fee, for store credit only. During the checkout process you’ll see the specific policy for the options you have chosen.
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