Let our easy-to-use purchase process walk you through the selection of high-quality custom cushions. Whether indoor or outdoor, we offer the Internet’s largest selection of foam types and the ultimate in customization, allowing you to select any combination of length, width, and thickness, including supplying your own custom pattern. Our wide variety of foam choices include ultra-comfortable and natural organic latex foam, high-resiliency (HR) traditional polylurethane foam, standard-quality foam, as well as dry-fast foam for outdoor cushions. We also offer a massive selection of fabrics, from the highly-durable, indoor/outdoor Sunbrella® line, to a wide variety of cotton prints and luxurious Robert Allen fabrics for indoor use. Our step-by-step process will show you how to measure for perfect-fitting custom cushions, how to select the right foam for any location, and selection and details for batting options and finely-detailed custom cushion covers. Get started today and let FoamOrder get you seated on the comfortable cushions you and your family deserve!
Don’t see the shape you need? No problem. Just choose “Pattern Shape” to make your own pattern and send it to us to cut to your exact pattern specifications.
You should choose the type and quality of foam based on where and how often the custom cushions will be used. For example, some window seats or guest room cushions don’t get a lot of use and can be made of our EconoFlex C-grade material. But, custom cushions for a family room sofa or around a dining banquette that will be used every day should be made from our EverFlex or 100% natural latex cushions. People 200 pounds and heavier will need to choose the firmer foams to prevent bottoming out.
For foam type, we recommend the following:
When ordering custom cushions for a back rest, we recommend softer (EverFlex V24 or V34, or EconoFlex C33) foams. Also, consider the bolster shape. Usually the top of a bolster is half the size of the base dimension.
The top of seat cushions should generally be between 18" and 20" when measuring from the floor. Any taller than this and some people won’t be able to rest their feet comfortably on the floor. When designing seating, build the top of your platform or bench 14" to 16" from the ground. This will allow for a 2" to 4" cushion, which is a comfortable thickness. The final product will be between the ideal total height of 18–20".
From the suggested additions choose a batting for your custom cushions. Batting is needed to fill out the cover and round the front edges. Without it your new custom cushions will show wrinkles in the fabric. Some cushions require batting on specific sides. To do this, be sure to add comments in the shopping cart on the item. If you really don’t want any batting, then order the foam slightly thicker than the case to make sure it fills in as much as possible. For a more luxurious treatment, consider our down or polyester envelopes.
Since commercial seating gets a lot of use, only our EverFlex Rebond material will hold up. Use half EverFlex Rebond and half EverFlex V54 on top for the most durable foam combination. All other custom cushions will soften quickly in any commercial applications. See our Restaurant and Bar page for more details.
Speak with our expert customer service team if you need help choosing foam or custom cushion details. If you’re not satisfied with your purchase, you may exchange most foam types, less a 25% restocking fee, for store credit only. During the checkout process you’ll see the specific policy for the options you have chosen.
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