Thickness1–9 Sheets
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10–24 Sheets
Save 40%
25–99 Sheets
Save 50%
100+ Sheets
0.125" (3 mm) $48.00 $38.40 $28.80 $24.00
0.25" (6 mm) $51.10 $40.88 $30.66 $25.55
0.5" (13 mm) $73.39 $58.71 $44.03 $36.70
0.75" (19 mm) $98.16 $78.53 $58.90 $49.08
1.0" (25 mm) $123.55 $98.84 $74.13 $61.78
1.5" (38 mm) $203.67 $162.94 $122.20 $101.84
Thickness1–4 Sheets
Save 20%
5–9 Sheets
Save 40%
10–24 Sheets
Save 50%
25+ Sheets
2.0" (51 mm) $253.62 $202.90 $152.17 $126.81
3.0" (76 mm) $436.52 $349.22 $261.91 $218.26
4.0" (102 mm) $572.40 $457.92 $343.44 $286.20

Over 1,000 5-star Reviews

EVA Foam

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Order EVA Foam Sheets

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EVA Foam
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Custom-Cut EVA Foam

We provide precision cutting for foam sheet shapes and squares and custom patterns using advanced cutting machinery. Available in thicknesses from 1/8" to 4", EVA foam delivers clean, accurate cuts.

NOTE: Cylinders and wedges deeper than 2 inches cannot be cut.

  • Select a Custom Square or Rectangle EVA Sheet
  • Select a Custom Wedge or Triangle EVA Sheet
  • Select a Custom Bar Stool (Circle) EVA Sheet
  • Select a Custom Window Seat EVA Sheet
  • Select a Custom Bolster or V-Berth EVA Sheet
  • Select a Custom Pattern Shape EVA Sheet
  • Select a Custom Square or Rectangle EVA Sheet
  • Select a Custom Wedge or Triangle EVA Sheet
  • Select a Custom Bar Stool (Circle) EVA Sheet
  • Select a Custom Window Seat EVA Sheet
  • Select a Custom Bolster or V-Berth EVA Sheet
  • Select a Custom Pattern Shape EVA Sheet

Material Properties & Specifications

Foam Type: Closed-cell EVA

Density: 2 lbs/ft³

Feel: Firm & flexible with rubber-like surface

Color Options: Dark Gray

Thickness Range: 1/8" (3 mm) to 4" (102 mm)

Water Resistance: Closed-cell structure resists moisture absorption

UV Resistance: Suitable for outdoor exposure

Shock Absorption: Effective vibration and impact damping

To better understand how EVA foam performs under real-world conditions, see our detailed guides on EVA foam heat and sun exposure and EVA foam moisture resistance.

Common Uses of EVA Foam

Marine & Outdoor Applications

  • Boat decking and traction mats
  • Surfboard pads
  • Hot tub and spa insulation
  • Outdoor seating cushions and gym mats

Sports & Protective Gear

  • Helmet liners and protective padding
  • Knee pads, shin guards, and elbow pads
  • Shock-absorbing inserts for sporting equipment

Cosplay, Crafting & DIY

  • Armor pieces and costume props
  • Pattern-based craft builds
  • Layered foam designs and detailing

Industrial & Commercial Uses

  • Packaging inserts and transport protection
  • Vibration and noise dampening
  • Protective padding for equipment and devices
Custom cut tool holder made with EVA foam
gym flooring made from EVA foam
Girl wearing cosplay costume made from EVA foam

1) Order EVA Foam Sheets

Standard EVA foam sheets are ideal when you need flat stock material for cutting, layering, or production runs.

  • Sheet Size: 40" × 80"
  • Available Thicknesses: 1/8" to 4"
  • Sold by: The sheet

Pricing automatically adjusts based on:

  • Thickness selected
  • Number of sheets ordered

Bulk Pricing Advantage

We offer tiered bulk discounts, so ordering larger quantities lowers the price per sheet. Standard EVA foam sheets are a cost-effective option for:

  • Large cosplay builds
  • Gym, marine, or insulation projects
  • Commercial and repeat-use applications

2) Custom-Cut EVA Foam

Custom-cut EVA foam is ideal when your project requires exact dimensions or specific shapes without additional trimming.

We provide precision cutting using advanced cutting machinery for:

  • Squares and rectangles
  • Wedges and triangles
  • Circles (bar stools)
  • Window seats
  • Bolsters and V-berths
  • Custom pattern shapes
  • Available Thicknesses: 1/8" to 4"
  • Cut Quality: Clean edges & consistent accuracy

Custom-cut EVA foam is well-suited for projects where accuracy, repeatability, and time savings matter.

How to Use Your EVA Foam

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Sports Gear and Outdoor Products

EVA foam’s sturdy yet flexible nature makes it a top choice for shock-absorbing padding in helmets, knee pads, and shin guards, as well as for boat deck mats and surfboard pads.

Its UV-resistant insulation properties also make it ideal for hot tubs, gym mats, and firm outdoor seating cushions. As a high-density foam with excellent shock absorption, EVA foam is trusted for a wide range of outdoor and sporting equipment.

cosplay hammer

Cosplay Foam

Cosplayers and prop makers rely on EVA foam for its ease of cutting, shaping, and finishing, making it a go-to material for armor pieces, costume props, and detailed builds. EVA foam can be cleanly cut with utility knives or X-acto blades, heat-formed using a heat gun to create curves and contours, and securely bonded with contact cement such as DAP Weldwood or hot glue. With the right techniques, it delivers lightweight, durable results suitable for both beginners and experienced makers. For professional-quality outcomes, explore our in-depth guides on foam cutting techniques, choosing the right foam adhesives and EVA Foam for Cosplay.

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EVA Foam Clearance

Looking for affordable EVA foam? Browse our clearance page for discounted sheets and surplus pieces, and special deals on surplus items. While inventory is not always consistent, foam pieces are often available in various sizes and thicknesses to suit your needs.

Frequently Asked EVA Foam Questions

What is EVA Foam?

EVA foam (Ethylene-Vinyl Acetate) is a closed-cell foam material known for its flexibility, durability, and shape retention. It resists water absorption and UV exposure, making it suitable for crafting, sports padding, insulation, packaging, and marine use.

  • Features: Soft feel, lightweight, odor-dissipating (vinegary smell when new)
  • Sizes: Full sheets (40 × 80 inches), custom cuts available
  • Thickness Options: 1/8" (3 mm) to 4" (98 mm)

Should I order standard sheets or custom-cut EVA foam?

  • Standard sheets are best if you plan to cut or shape the foam yourself or need bulk material.
  • Custom-cut EVA foam is ideal when you need precise dimensions or specific shapes without additional trimming.

What is your return policy for EVA foam?

  • Full EVA foam sheets in new condition may be returned (subject to a 25% restocking fee).
  • Custom-cut foam pieces and clearance items cannot be returned.

Do you offer discounted closed-cell foam?

Yes, we offer bulk pricing for EVA foam sheets, so the more you order, the more you save. Contact our team to learn more or place a bulk order today.

Is EVA foam safe to use?

EVA foam is widely used in consumer, athletic, and craft applications. For detailed information on handling, exposure, and best practices, see our EVA foam health and safety guide.

What is the environmental impact of EVA foam?

EVA foam is a durable, long-lasting material, which can reduce replacement frequency over time. Learn more about material composition and sustainability considerations in our EVA foam environmental footprint guide.

Over 100,000 Satisfied Residential and Commercial Customers, including:

  • Four Seasons
  • San Francisco Giants logo
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  • Willow Creek logo
  • GFC logo
  • The Ritz-Carlton logo
  • Braemar logo
  • AC Hotels logo

What Our Customers Are Saying About FoamOrder

5/5 stars5/5 stars
Great business!
“FOAMORDER is terrific business: infinite choice of products, very professional customer service and simply great shipping department filled with very customer friendly specialists.”
Anatoly B.
Cape Cod, MA.
March 2026
4/5 stars4/5 stars
Finally found what I needed.
“I used the EVA grade as brace/block to support the foot brace on a surfski. Works great, no slipage on the foot brace. Was not happy with min price charge but happy witht the product.”
Dave R.
Florida
March 2026
5/5 stars5/5 stars
Great Job
“Website was easy to navigate. Ordering was a snap. The finished product was perfect. What more could you ask!”
Jennifer
Bellevue, WA
March 2026

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