Over 1,000 5-star Reviews

Custom Indoor Down Cushions and Envelopes

Down Cushions

Select Your Custom Down Cushion Shape

Don’t see the shape you need? No problem. Just choose “Pattern Shape” to make your own pattern and send it to us to cut to your exact pattern specifications.

Frequently Asked Down Cushion Questions

What does the ratio of down to feather mean?

Down is a small sphere-shaped feather from the underbelly of the birds. There are far more regular feathers on birds than down, consequently, the higher the down content, the greater the quality and the higher the cost. For higher quality down cushions, we recommend either the 25/75 or 50/50 grade or better. This ratio reflects down/feather content. The higher the down content, the less feather leakage will occur. The white goose is more resilient and self-fluffing because it has a larger feather than duck down. This larger feather must be balanced by greater down content and consequently is much more expensive. The less expensive grades like 10/90 will leak more feathers and this is not something we warrant.

Which foam should I fill my down envelope with?

When selecting a foam consider your desired firmness and the dimensions. If your down cushions is 4" thick and you want it soft and cradling but not too soft choose EverFlex™ V24 foam. If you want it a little more supportive choose EverFlex™ V34 foam. (You can select foam options after specifying the dimensions of your down envelope and selecting the fill type.) Some people want to order our firm v44 foam or a harder foam but this is counter to the idea of using down and not recommended since it is so firm.

Crowning and Down or Poly Envelopes

Down envelopes will cause the overall cushion to finish approximately 3" thicker at its peak in the middle of the cushion and gradually taper down to the edges. This overstuffed look is called a crown and is normal. A poly down envelope will finish 3"–5" thicker since the poly fibers have a greater loft. You can reduce the total cushion thickness by reducing the thickness of the foam inside. Don’t reduce the thickness of the down envelope. Down envelopes need room to expand, so having foam that is 1" thinner than the actual down envelope works best. Down envelopes need to be ordered the same dimensions as the outer cover to fill out the outer cover properly (and always choose the option to “add allowances”).

If you don’t want such a large crown then add to the comments section in the shopping cart that you want your foam 1" thinner, and this will lower the crown by 1". You may order the foam up to 2" thinner than the down envelope without much consequence to aesthetics. Certain combinations of foam and down are best in these circumstances, so call our sales staff for recommendations.

Over 100,000 Satisfied Residential and Commercial Customers, including

Four Seasons Hotels and Resorts, San Francisco Giants, Mezeh
Willow Creek Golf Club, Sorinex, Wanderful Wheels

What Our Customers Are Saying About FoamOrder

5/5 stars5/5 stars
Excellent service
“I really enjoy the ease of ordering with foamorder. And the customer service has been awesome also. I rely on foamorder for beautiful custom cushions!”
Alana
Pacifica
January 2024
5/5 stars5/5 stars
Just right
“I wanted to plump up my sofa cushions and my new one did it! Now I would like 2 more of the same!”
Kay e.
Maine
July 2023
5/5 stars5/5 stars
Very Pleased with Purchase
“I was hesitant to purchase new couch cushions online, but the business has a good BBB rating. I am very pleased with the outcome. I purchased foam with down envelopes, I would have preferred for them to have come already assembled, but I appreciate that the foam was not flat vacuum packed, and I didn't have to wait for it to rise and have to deal with any issues. They are comfy and were a good price.”
CouchSurfer
Washington, DC
April 2023

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