Our small but mighty customer service team has years of cushion and foam expertise to help you measure, select foam or fabrics, or to provide guidance for any order.
Monday–Thursday: 7am–5pm Pacific
Friday: 9am–5pm Pacific
Closed Saturday, Sunday
Or, set up a personal design/measuring appointment at a time that works for you!
| Thickness | 1–9 Sheets | Save 20% 10–24 Sheets | Save 40% 25–99 Sheets | Save 50% 100+ Sheets |
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| 0.125" | (3 mm) | $36.92 | $29.54 | $22.15 | $18.46 |
| 0.25" | (6 mm) | $39.30 | $31.44 | $23.58 | $19.65 |
| 0.5" | (13 mm) | $56.45 | $45.16 | $33.87 | $28.23 |
| 0.75" | (19 mm) | $75.51 | $60.41 | $45.31 | $37.76 |
| 1.0" | (25 mm) | $95.04 | $76.03 | $57.02 | $47.52 |
| 1.5" | (38 mm) | $156.67 | $125.34 | $94.00 | $78.34 |
| Thickness | 1–4 Sheets | Save 20% 5–9 Sheets | Save 40% 10–24 Sheets | Save 50% 25+ Sheets |
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| 2.0" | (51 mm) | $195.09 | $156.07 | $117.05 | $97.55 |
| 3.0" | (76 mm) | $335.79 | $268.63 | $201.47 | $167.90 |
| 4.0" | (102 mm) | $440.31 | $352.25 | $264.19 | $220.16 |
EVA (Ethylene-Vinyl Acetate) foam is a firm, high-density foam that is softer than standard polyethylene foams. Commonly used in items like yoga mats, sports gear, and boat equipment, EVA foam is also the ultimate material for cosplayers of all levels of experience. In contrast to bulky, heavy plastics that don’t hold their shape and are difficult to form, EVA foam is extremely versatile, easy to work with, and helps cosplayers achieve a high-end, polished look for their costumes. In addition to its durability and reasonable price per sheet, EVA foam offers several key advantages for DIY cosplayers. EVA Foam is a firm closed-cell foam with a softer, more rubbery feel than our polyethylene (cross-poly) offering. Its surface squishes down when you press your fingers into it, quickly bouncing right back into place. The firm structure and UV-resistance of EVA foam makes it a great material for outdoor applications, and it is also popular for use as a Cosplay material. It weighs 2 lbs/ft³.
We’ll cut your EVA Foam to accommodate your needs. Whether you’re searching for EVA simple square pieces or custom pattern shapes, you can select any of the options below.
NOTE: Due to the nature of this specialized foam, we cannot cut custom sizes in some dimensions. We are unable to cut cylinders and wedges deeper than 2 inches.
Since EVA foam is a soft and sturdy material, it’s simple to cut with basic tools like scissors and box cutters. You can also use heat to mold and shape EVA foam.
Unlike heavier materials used for cosplay, EVA foam weighs about two pounds per cubic foot. That means you can build entire costumes including shields, armor, helmets, and more without getting weighed down.
If you use polyurethane foams for cosplay, you might notice shades of yellow after prolonged exposure to UV rays. Because EVA foam is UV resistant, it maintains its integrity when outdoors.
“I am currently using this as a replacement for the standard EVA foam cosplayers use. I needed something stiffer but still easily cut. This product is exactly what I’ve been needing. The shipment came in on time, a few minor pockets on some sheets, to be expected. Overall I may always decide to use this material in the future.”
—Greg Krueger, Krueger Cosplays
From intricate outer layers to the smallest accessories, EVA foam is the perfect material for cosplayers looking to complete their long-lasting, high-quality pieces. EVA foam can be used to create:
To inquire about discounts for larger quantities of closed cell foam, contact our customer service team. Check out our clearance section to discover discounted closed-cell foam items we have in stock. Clearance items offered at reduced prices are not returnable.
Full EVA foam sheets in new condition may be returned (subject to a 25% restocking fee). Unfortunately, custom-cut pieces and cut yardage cannot be returned. Even the most experienced cosplayers will tell you that mistakes can happen during the costume creation process. FoamOrder recommends purchasing additional EVA foam sheets just in case, because you can always use them later when you create new pieces. We’re happy to offer lower prices on bulk orders of EVA foam.
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