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Outdoor Foam for Patio Furniture Cushions

One of the things Foam Order does really well, is produce custom patio furniture cushions and an outdoor mattress. Our high standards and talented seamstresses create beautiful products. Choose from UV-resistant fabrics such as natural hemps (naturally resistant to UV) and Sunbrella outdoor fabrics.

Patio furniture cushions that are exposed to the elements should be filled with drainable outdoor foam. Outdoor foam is not necessary if the cushions don't get exposed to rain and water. You'll be given the option to choose which foam is right for you.

Replace your flat patio furniture cushions with new supportive outdoor foam. We can custom cut new outdoor foam for your patio or lawn furniture. We custom fabricate soft, medium, and firm high-density outdoor foam in many shapes. This outdoor foam has a 1.8 lb/ft3 high density, which makes it hold its firmness for a long time. The open cell structure allows water to pass through easily. This drainable property is perfect for areas in which your outdoor mattress or patio furniture cushions may get wet. Simply tip the cushions on end and watch the water run out. Leave them in the sun for a few hours and they're ready to sit on. Add dacron wrap to make your cushions plush and full.

patio furniture cushions
We sewed patio cushions using Sunbrella ® 5448-0000 with top stitching. Bolster shape back cushions.
patio furniture cushions
Sunbrella Fabric ® Sailcloth Seagull 32000-0023 with top stitching. Cording: Heritage Granite 18004-0000.
outdoor foam
Water running through a piece of outdoor foam.
outdoor mattress
Outdoor Mattress Fabric: Canvas Navy 5439-0000. Cording: Canvas Natural 5404-0000. Measures 14 feet × 11 feet (168" × 132").

Patio Furniture Cushions Custom Cut

We cut the following outdoor foam shapes...

Please click on the shape below that closest resembles what you would like to order. Next you will be asked to enter the dimensions, and after that you will be given a price quote on a range of qualities and outdoor fabrics.

Note: Solid outdoor foam pieces can measure up to a maximum of 59" (150 cm) wide by 79" (201 cm) long. Sizes larger than this will be bonded together. The resulting seam is warranted for the life of the foam. If you prefer to conceal the seam on these larger pieces, we recommend that you order Dacron wrap.

Outdoor foam is sold in full sheets at a discount on our upholstery foam page.

Why Our Patio Cushions Last:

Outdoor foam from has a 1.8 lb/ft3 high density, which makes it hold its shape and firmness for years. In contrast, cheap patio furniture cushions made from polyester fiber flatten quickly with time. Fiber cushions look good and feel good at first but will lose their luster quickly.

Customer Satisfaction Guarantee:

Some of the foams we offer may be exchanged if you don't like the firmness. Exact details will be provided during checkout.

Protecting Your Foam:

After entering your shape's dimensions, you will have the option to choose professionally sewn Sunbrella outdoor cushion covers.

Fill Covers Fully:

If you don't order the dacron, then order the foam a 1/4" thicker than your fabric sewing so it fills out the cover fully.