Traditionally, companies have manufactured outdoor cushions using polyester pillow fiber because it is a cheap, albeit low-quality, product. Much like old bed pillows, this material flattens quickly.
If your cushions are beginning to compress or sag, it might be time to consider replacements. Our outdoor cushion foam comes in three firmness choices (soft, medium and firm) and is a high-quality and comfortable upgrade from polyester fiber that will last much longer and maintain its shape better.
Using our custom replacement cushion tool, FoamOrder walks you through every step of replacement cushion ordering. We include videos and tutorials on how to:
Simply start by selecting a cushion shape, and we’ll walk you through the ordering process from beginning to end.
FoamOrder offers outdoor cushion foam in over 30 different shapes that can be ordered to your exact measurements and specifications. Select your desired shape, dimensions and quantity for accurate price estimates for our range of grades, from soft to firm. You will also have the option to wrap cushions in polyester Dacron batting to round out the edges and fill covers better, or to cover the cushions with one of our UV-resistant fabrics, featuring Sunbrella® . If you have a favorite outdoor-friendly fabric, you can even send it to our expert tailors.
Our solid outdoor foam pieces can measure a maximum of 59 inches (150 centimeters) wide by 79 inches long without a seam. Pieces larger than this will be bonded together, resulting in a seam. To avoid a visible or noticeable seam, wrap your cushion in Dacron.
Compared to old-school polyester pillow fiber, our high-density polyurethane outdoor foam performs better long term and can be ordered in varying firmness. In addition to its customizability, ordering outdoor foam from FoamOrder has a number of key benefits:
Our open cell outdoor foam is porous, which means it allows water to pass right through it, preventing it from becoming waterlogged and prone to mold and mildew. When the product gets wet, you can drain it by simply turning it on its side and waiting for water to flow out. After just a few hours in the sun, your cushions will be dry and ready to lounge on again.
Outdoor foam is one of the highest quality types of foam that we offer, so you can expect a long life for your cushions. This is because our foam has a very high density at 1.8 lb/ft3, helping it keep its shape for years. In contrast, cheap patio furniture made from inferior foam or polyester may look and feel good at first, but may quickly flatten.