Over 1,000 5-star Reviews

Outdoor Foam

Bright pink and green pillows on tan lounge chairs

Outdoor Foam Sheets

Outdoor Foam Sheets
Unit:
Intend­ed Use:

All dimensions will be rounded to the nearest 1/8 inch (approximately 3 mm).

Choose from 3 different firmness options. Enter the thickness to the right above for a price quote.

Thickness should be between 3/8" and 30" (1–76 cm).

The price quote page will show the sheet widths and lengths that are available, the types of foam you can order, and prices for each.

Attention Designers and Workrooms, get up to 20% off when you set up a wholesale account!

Frequently Asked Outdoor Foam Questions

Why use our replacement foam for outdoor cushions?

Traditionally, companies have manufactured outdoor cushions using polyester pillow fiber because it is a cheap, albeit low-quality, fill product. However, much like old bed pillows, this material flattens quickly. If your cushions are beginning to compress or sag, it might be time to consider replacements. Our outdoor cushion foam has a very high density at 1.8 lb./ft.³, helping it keep its shape for years. In contrast, cheap patio furniture made from inferior foam or polyester may look and feel good at first but will quickly flatten. Our outdoor foam comes in three firmness choices (soft, medium and firm) and is a high-quality and comfortable upgrade from polyester fiber that will last much longer and maintain its shape better.

Do you offer UV-resistant fabric offerings?

A durable cushion is nothing without an equally tough outdoor-safe cover to protect it from rain and direct sunlight. FoamOrder.com offers Sunbrella®, marine-grade vinyl and other cushion cover fabrics suitable for the outdoors. We have in-house tailors who sew cover fabrics both inside and out to ensure they don’t unravel when cleaned. Visit our Outdoor Cushions page for outdoor cushions with or without covers or our Custom Sewing page for covers only.

Over 100,000 Satisfied Residential and Commercial Customers, including:

  • Four Seasons
  • San Francisco Giants logo
  • Mezeh logo
  • Willow Creek logo
  • GFC logo
  • The Ritz-Carlton logo
  • Braemar logo
  • AC Hotels logo

What Our Customers Are Saying About FoamOrder

5/5 stars5/5 stars
This Foam is Fabulous!!
“Our vintage porch chair cushions, with vintage foam, felt flat. Looked at several places online who didn’t cut foam to order. Found you! Got cushions the right size, with a fabulous covering that made it easy! to slide the new foam into the old covers. We thought that would be a nightmare. It wasn’t. SO EASY! Yay! We are happy! Thank you!!”
Alice V
Toledo OH
August 2025
5/5 stars5/5 stars
Foam order is amazing
“My custom cushions for the back of my truck camper look perfect. We are a high-quality. Thank you so much.”
Jonny Taco
California
July 2025
5/5 stars5/5 stars
Outdoor chair replacement cushions
“My cushions covers are in great shape, just bought them last year, but they became so uncomfortable. They had no foam at all, just the poly fil. Now they are like brand new more expensive cushions at half the cost. And the measuring video you gave, that I followed, gave me the perfect size for my covers! So happy with the results.”
Kathy
HUBER HEIGHTS, OHIO
July 2025

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