Custom Cut Foam

We offer precision-cut foam in a wide range of open-cell and closed-cell foam materials, densities (1.2–8.0 lbs/ft³), and firmness levels (ILD 13–90), tailored to your exact size and shape. Choose from basic shapes like rectangles, squares, circles, and cylinders, or request something custom using your own pattern.

Options include polyurethane foam, memory foam, natural latex, as well as closed-cell foams like EVA, Cross-Poly, Flotex, and Volara—each with unique performance characteristics. All foam is cut to order in the USA, made for versatility, durability, and precision.

Conventional Foams

Flexible, open-cell foams designed for cushioning, support, and softness. These materials are breathable and compressible, making them ideal for comfort-focused or general-purpose applications.

High Density Foam

Durable, long-lasting foam with firm support for high-use furniture. (Density: 2.6 - 2.9 lbs/ft³) Choose from 4 ILD firmnesses: Soft (24), Medium (34), Firm (44), and Extra-firm (54)

Polyurethane Foam

Budget-friendly, versatile foam for light to moderate-use cushions and craft projects. (Density: 1.8 lbs/ft³)

 Choose from 3 ILD firmnesses: 25, 33, 55

Outdoor Foam

Reticulated, quick-drying foam designed to withstand moisture and the elements. (Density: 1.8 lbs/ft³) Choose from 3 ILD firmnesses: 25, 33, 45

Organic Latex Foam

GOLS-certified organic latex foam that’s breathable, supportive, and naturally resistant to dust mites, mold, and mildew — ideal for eco-conscious, long-lasting cushion comfort. Choose from 5 ILD firmnesses: 25, 28, 31, 36, 45

Recycled Rebond Foam

Dense, eco-friendly foam made from bonded recycled materials for high-impact support. (Density: 8 lbs/ft³) ILD: 90

Fire Retardant Foam

Meets fire safety standards while maintaining firmness and durability for public-use seating. (Density: 2.1 lbs/ft³). Choose from 2 ILD firmnesses: 35 and 45. 

Packing Foam

Lightweight, shock-absorbing foam used for packaging, shipping, and protective padding. (Density: 1.2 lbs/ft³). ILD: 36

Memory Foam

Pressure-relieving foam that contours to the body’s shape, offering ergonomic comfort and superior weight distribution for cushions, mattresses, and support pads. (Density: 5 lbs/ft³) ILD: 13

Closed Cell Foams

Dense, low-compression foams built for durability and water resistance. With minimal flexibility and high structural integrity, they’re best suited for protective, industrial, or moisture-prone environments.

EVA Foam

Cross-Poly Foam

Flotex Foam

Volara Foam

EVA Foam



Density: 2 lbs/ft³. Firm but rubbery, this is great for protective gear and outdoor uses, including:

• Helmet padding
• Surfboards
• Exercise mats

Polyethylene

(Cross-Poly)

Density: 5.8 lbs/ft³. Rigid with very little give, this dense, compression-resistant foam is ideal for:

• Packaging
• Knee pads
• Industrial applications

Flotex



Density: 3.6 lbs/ft³. Squishy and medium firm, this closed-cell foam works for products like:

• Boat cushions
• Yoga mats
• Life preservers

Volara



Density: 2.0 lbs/ft³. Featuring a more squishy texture, this material is commonly used for:

• Bag linings
• Insulation for hot tubs
• Acoustic insulation

Looking For Something Else?

Upholstery Sheets & Foam

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Foam Pit Cubes

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