Custom Dog Beds | Custom Size Dog Bed & Foam Inserts

Most dog beds come in three or four sizes, and your dog rarely fits neatly into any of them. A custom dog bed from FoamOrder starts with your measurements instead. Every bed is cut to order in the U.S., so it can fill a crate wall to wall, fit the corner of a mudroom, or stretch across the cargo area of your SUV.
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You choose the shape, the foam, the thickness, and the cover. We build the bed around the way your dog actually sleeps, whether that's curled in a tight circle or sprawled out across the floor. Already have a dog bed with a good cover and flat foam? You can order a replacement foam insert on its own.

Photos From Our Customers

Real dog beds, real homes. Swipe to see more.

Yellow Labrador on a custom dog bed built into a cabinet nook — “We needed a custom dog bed and it fits perfectly” Matt C.Summit, NJ

Small dog lying on a turquoise custom truck dog bed made for a Ford Ranger, next to a FoamOrder shipping box — “Fantastic dog bed for pickup truck” David M.Portsmouth, NH

Great Dane lying on a plush black custom dog crate bed — “The shredded foam worked perfectly for a dog bed” Noah C.San Diego, CA

Black and white spaniel resting on a custom rectangle dog bed in a living room — “The custom made firmness of the foam we ordered was perfect!” Cheri B.Miami, FL

Select a Shape to Design Your Dog Bed

Don’t see the shape you need? No problem. Just choose “Pattern Shape” to make your own pattern and send it to us to cut to your exact pattern specifications.

How to Order a Custom Dog Bed

Measure Your Space

Measure your dog, the crate, or the spot the bed will go. (see how)

Select Your Foam

Select from over 30 foam types based on your dog's weight.

Select a Fabric

Choose the texture and style of the fabric for your dog beds cover, or skip this step for foam only.

We’ll Do the Rest

FoamOrder will size and cut your custom dog bed and ship them right to your door!

﻿Need help with design or measuring? Get Help from our Customer Service experts!﻿

Customizable Dog Bed Features

A FoamOrder custom dog bed is built one decision at a time. Open any step below to see exactly what you control, from the foam core out to the zipper.

Shape & Size

30+ shapes · custom patterns · cut to your exact measurements

Every dog bed is cut to your numbers, never rounded to a stock size. Here’s how to measure for the most common setups:

Floor and room beds: Measure your dog stretched out from nose to tail base, then add 6 to 12 inches to the length and width so they have room to turn and settle.
Dog crate beds and kennel pads: Measure the inside of the crate floor, then subtract about 1/2 inch from the length and width so the crate mattress drops in and lifts out easily.
Replacement foam inserts: Measure your existing dog bed cover from seam to seam. Don’t measure the old foam, since it has likely compressed over time.
Car, truck, and RV dog beds: Measure the cargo area or seat. Use “Pattern Shape” for wheel wells and angled corners.
Built-in and window seat dog beds: Choose an L-shape or “Pattern Shape” for nooks, under-stair spaces, and custom cabinetry.

Not sure how to measure? See our How to Measure for Foam Cushions guide.

Foam & Firmness

firmness matched to your dog’s weight

Heavier dogs compress foam further, so the right firmness depends more on your dog’s weight than on their breed. Density (lb/ft³) drives how long the foam lasts, and firmness is rated by ILD (Indentation Load Deflection). The higher the ILD number, the firmer the bed.

Foam by Dog Weight

High-density polyurethane foam for a custom dog bed

Our traditional indoor foams are open-cell polyurethane, free of fire-retardant chemicals. Use your dog’s weight to find a starting point:

Dog weight	Suggested thickness	Suggested starting foam
Under 25 lb	3 to 4 in	V34 EverFlex (medium)
25 to 60 lb	4 to 5 in	V44 EverFlex (firm)
60 to 100 lb	5 to 6 in	V44 or V54 EverFlex (firm to extra-firm)
Over 100 lb	6 in or more	V54 EverFlex (extra-firm)

A bed that’s too soft or too thin lets a heavy dog sink through to the floor, which defeats the purpose of a supportive bed. Because most dogs use their bed every day, we recommend our premium EverFlex line for durability. EconoFlex works well for a travel bed or a spare bed that sees occasional use.

Memory Foam Dog Beds

Memory foam contours slowly to your dog’s body. It works best as a top layer over a firmer base, which is a popular choice for senior dogs and dogs who seem stiff when they get up.

Organic Latex Dog Beds

$Natural organic latex foam$

GOLS-certified organic latex is naturally breathable and resilient. Medium-firm N36 or firmest N45 suits most dogs.

Wraps

Dacron · rounded edges · a fuller cover

A Dacron (polyester batting) wrap rounds the edges of the foam and fills out the cover so it stays snug instead of shifting and bunching. We recommend a book wrap on every dog bed with a sewn cover.

Covers

durable fabrics · removable covers · foam only

Choose a fabric that can handle claws, fur, and muddy paws. When browsing, filter for these:

Outdoor performance fabrics: Brands like Sunbrella resist moisture and stains and clean up easily, which makes them a strong fit for dog beds indoors too.
Vinyl and coated textiles: A good option for puppies, senior dogs, and anything that needs to wipe clean.
Tightly woven synthetics: These resist snags better than loose weaves or nubby textures, which can catch on claws.

Want to feel the fabric first? Order swatches for $1.99 to $5.99 each. You can also skip the cover and order foam only, or send us your own fabric and we’ll sew the cover from it.

Want to see what’s available first? Browse upholstery fabric by the yard.

Finishing Touches

zipper placement · overlock · welt cording · top stitching · straps

Zipper Placement

For dog beds, we suggest placing the zipper along the back edge. It stays out of the way of paws and teeth, and it makes removing the cover for washing easy.

Overlock

Overlocking finishes the inside fabric edges so they can’t fray or unravel, which matters on a cover that gets washed often.

Welt Cording or Top Stitching

Welt Cording

Welt cording gives a tailored, reinforced edge.

Top Stitching

Top stitching gives a flatter edge with less for a curious dog to grab.

Chair Ties or Velcro Straps

Anchor a dog bed on a bench, window seat, or truck seat so it stays in place.

Every one of these is yours to set, and every custom dog bed is still cut to order in the U.S.

Frequently Asked Custom Dog Bed Questions

How do I measure my dog for a custom dog bed?

Measure your dog while they’re lying stretched out, from nose to the base of the tail, then add 6 to 12 inches to that length and width. If your dog sleeps curled up, a round bed or a slightly smaller rectangle often works. For a crate bed or kennel pad, skip measuring your dog and measure the inside of the crate floor instead.

What is the best foam for a dog bed?

The best foam for a dog bed depends mostly on your dog’s weight. Small dogs under 25 pounds do well on medium V34 EverFlex, dogs from 25 to 60 pounds on firm V44, and large or giant breeds on V44 or extra-firm V54. For senior dogs, a memory foam top layer over a firmer base adds contouring comfort without letting them sink too far.

A layered bed isn’t a single option on our site yet, so call us at (415) 503-9314 to order one, or order the memory foam and support foam as two pieces with the same length and width and ask us to glue them together in your order comments.

How thick should a dog bed be?

Most dog beds should be 3 to 6 inches thick, with thicker beds for heavier dogs. Small dogs are comfortable on 3 to 4 inches, while dogs over 60 pounds usually need 5 to 6 inches or more so they don’t bottom out on the floor.

Can I order just a replacement foam insert for my dog’s bed?

Yes. If your dog bed cover is still in good shape and the foam has gone flat, choose foam only and enter the cover’s measurements from seam to seam. We’ll cut a new dog bed foam insert to fit your existing cover.

For a budget-friendly refill of a pillow-style or bolster dog bed, try our shredded foam. It works best in covers that were loosely stuffed to begin with, rather than beds built around a solid foam slab.

Can you make a custom crate bed or kennel pad?

Yes. Measure the inside of the crate or kennel floor and subtract about 1/2 inch from the length and width so the pad fits without buckling. If you have a plastic or hard-sided travel kennel, measure only the flat part of the floor, since the walls often angle inward near the bottom. A thinner pad, around 2 to 4 inches, usually works best so your dog still has headroom.

Many plastic kennels also have rounded corners. For an exact match, choose the pattern shape option and send us a template of the kennel floor. For a simpler option, note in your order comments that you’d like rounded corners, and we’ll round each corner to our standard curve. That curve can’t be made more subtle or deeper through order comments, so use a template if your kennel’s corners need a closer match.

Is a memory foam dog bed good for older dogs?

Many owners choose memory foam for older dogs because it contours to the body and spreads out pressure. We recommend memory foam as a top layer over a firmer support foam, since a bed made entirely of memory foam can let heavier dogs sink too far.

To order a layered bed, call us at (415) 503-9314, or add one memory foam piece and one support foam piece to your cart with matching length and width. Then note in your order comments that you’d like them glued together, and keep in mind that the bed’s total thickness is the two pieces combined.

Are custom dog beds chew proof?

No foam dog bed is chew proof, and we’d rather tell you that up front. If your dog is a chewer, choose a tough, tightly woven or coated fabric, place the zipper along the back edge, and choose top stitching over welt cording. Supervise heavy chewers with any bed, and call your vet right away if your dog swallows any foam, since swallowed foam of any kind can cause a blockage.

Can I wash a custom dog bed?

You can always wash the cover, and with outdoor foam you can wash the whole bed. Choose a zippered, removable cover and check the care instructions for your fabric before washing. If you want a dog bed you can fully clean, choose our outdoor foam. It’s an open-cell foam built to drain and dry quickly, so you can rinse the foam itself with a hose and let it air dry, which makes it a good choice for outdoor kennels and dog runs. Our indoor foams aren’t made to get soaked, so spot clean those instead. Outdoor performance fabrics and vinyl are the easiest covers to keep clean between washes.

Is the foam safe for my dog?

Our indoor foams are CertiPUR-US certified, which means they’re made without PBDE, TDCPP, or TCEP flame retardants, formaldehyde, mercury, lead, or other heavy metals, and are tested for low VOC emissions. Our organic latex is GOLS-certified. You can review our Product Certifications and Safety Data Sheets for full details on each foam.

How long does a custom dog bed take to arrive?

Foam-only orders, such as replacement inserts, ship in about 3 to 14 days. Dog beds with a sewn cover take about 4 to 6 weeks because each cover is cut and sewn to order.