Recycled Rebond Foam

Rebond foam is a high-density, ultra-firm foam engineered for extreme durability and impact resistance. Made by bonding together shredded polyurethane foam with adhesive, it boasts a density of 8 pounds per cubic foot and an ILD (Indentation Load Deflection) of 90—making it one of the most structurally supportive foams available.

Rebond is ideal for high-use commercial seating, athletic equipment, carpet underlayment, and soundproofing projects. It delivers long-lasting performance without compressing or softening under pressure.

Select Your Foam Shape Below

Choose the shape that best matches your project. Then enter your dimensions and quantity to receive a quote based on your selected firmness and foam grade.

How to Order Custom Recycled Rebond Foam

Measure Your Cushions

Precisely measure the shape and dimensions of your cushion for the best possible fit. (see how)

Select Your Foam

Select from over 30 foam types based on your cushion’s location, use, and feel.

Select a Fabric

Choose the texture and style of the fabric for your cusion covers, or skip this step for foam only.

We’ll Do the Rest

FoamOrder will size and cut your custom cushions and ship them right to your door!

Need help with design or measuring? Get Help from our Customer Service experts!

Why Choose Rebond Foam?

This foam is created by compressing recycled polyurethane scraps into a dense, bonded block. The result is an ultra-durable material with minimal give, perfect for applications where firmness, structure, and support are critical.

While too firm to use on its own for comfort, it pairs well with softer foams to create layered systems:

• Cushions: Combine 2" of Rebond with 2" of V54 foam for extremely firm support with a soft surface
• Mattresses: Use Rebond as a solid base under 4" of memory foam for heavier users or institutional needs



Specifications

• Foam Type: Recycled bonded polyurethane
• Density: 8.0 lb/ft³
• ILD: 90 (very firm)
• Best For: High-use seating, athletic padding, flooring, acoustic control
• Cutting: Custom cut to nearly any shape
• Sustainability: Made from recycled material



Common Uses for Rebond Foam

High-Use Seating & Equipment

• Motorcycle and ATV seats
• Exercise machines and weightlifting benches
• Gym flooring and wall padding
• Stadium, locker room, or military bench seating

Construction & Soundproofing

• Carpet underlayment
• Subfloor foam padding
• Sound-dampening panels and studio walls
• Vibration isolation platforms

Specialty & Industrial Applications

• Anti-fatigue pads
• Stage flooring or touring production surfaces
• Custom commercial furniture cores
• Automotive seating components



Frequently Asked Questions

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